solar cable sorivo

4mm² Solar Extension Cable with MC4 Connectors

Short Description:
Cable standard: H1Z2Z2-K (EN 50618) / PV1-F (TUV 2PfG 1169)
Connector type: MC4-compatible, male + female pre-assembled
Rated voltage: DC 1500V / AC 0.6/1kV
Conductor: Tinned Copper, Class 5 (56×0.30mm)
Jacket material: XLPO, LSZH, UV-resistant
Connector rating: IP68, 30A rated, TUV certified
Certification: TUV EN 50618, CE, RoHS

1 Technical Specifications

General Information
Product NameSolar Extension Cable with MC4 Connectors
Cable TypeH1Z2Z2-K (EN 50618) / PV1-F (TUV 2PfG 1169)
Cross Section4 mm² (also available: 2.5 / 6 / 10 mm²)
Connector TypeMC4-compatible (male + female, pre-assembled)
StandardEN 50618:2014, IEC 62930, TUV 2PfG 1169
Conductor
Conductor MaterialTinned copper (anti-oxidation, corrosion-resistant)
Conductor TypeClass 5 flexible stranded (per IEC 60228 / EN 60228)
Conductor Structure56 strands × 0.30 mm
Max. DC Resistance at 20°C≤ 5.09 Ω/km
Insulation & Jacket
Insulation MaterialXLPO (Cross-linked Polyolefin) — Electron-beam cross-linked
Jacket MaterialXLPO (Cross-linked Polyolefin) — LSZH, UV-resistant
Jacket ColorsBlack / Red (standard)
Halogen-FreeYes — per IEC 60754-1 / -2
Low SmokeYes — per IEC 61034
Electrical Ratings (Cable)
Rated Voltage (AC)U₀/U = 0.6/1.0 kV (600/1000V AC)
Rated Voltage (DC)1500V DC
Rated Current45 A (single cable in free air at 60°C ambient)
Test Voltage6.5 kV AC, 50 Hz, 5 minutes
Insulation Resistance≥ 800 MΩ·km at 20°C
Connector Ratings
Connector ModelMC4-compatible solar connector
Rated Voltage (Connector)1500V DC
Rated Current (Connector)30 A
Contact MaterialTinned copper, copper alloy
Ingress ProtectionIP68 (mated condition, 1m / 24h)
Flammability RatingUL 94 V-0
Contact Resistance≤ 0.35 mΩ
Locking SystemSnap-in locking with release sleeve
Temperature & Environmental
Operating Temperature Range-40°C to +90°C (ambient)
Max. Conductor Temperature+120°C (20,000 hours rated life)
Max. Short-Circuit Temperature+250°C (max 5 seconds)
Minimum Bend Radius5× outer diameter (fixed)
UV ResistancePer EN 50618 / HD 605
Flame PerformanceNon-propagation — IEC 60332-1 / EN 60332-1
Design Life25+ years (at 90°C continuous operation)
Packaging & Options
Available Lengths1m / 2m / 3m / 5m / 10m / custom lengths
PackagingIndividual bag / bulk pack / custom per request
MOQ100 pcs (sample order negotiable)
Lead Time5-10 working days (stock: 2-3 days)

2 Product Overview

The 4mm² solar extension cable with pre-assembled MC4-compatible connectors is a ready-to-install photovoltaic cable assembly designed for module-to-module connections, array extension, and inverter DC input wiring. Each assembly is factory-terminated with TUV-certified MC4-compatible male and female connectors, eliminating field crimping errors and reducing installation time.

The cable core uses H1Z2Z2-K 4mm² photovoltaic cable with a high-purity tinned copper Class 5 stranded conductor (56 × 0.30mm) and double-layer XLPO insulation/jacket system, delivering a maximum DC resistance of just 5.09 Ω/km. The LSZH jacket provides UV resistance, ozone resistance, and low smoke emission in fire conditions — meeting the stringent safety requirements of EN 50618:2014.

The MC4-compatible connectors feature a proven multi-contact system with tinned copper alloy contacts for reliable low-resistance connections (≤0.35 mΩ). The IP68-rated sealing ensures water-tight performance in outdoor environments, while the snap-in locking mechanism provides secure, vibration-resistant connections that can be released with a standard tool for maintenance.

Manufactured to rigorous quality standards under the management of SORIVO, each assembled cable undergoes continuity testing, polarity verification, and connector pull-out testing before shipment. These extension cables are engineered for 25+ years of service life in commercial rooftops, utility-scale solar farms, and off-grid PV systems. For detailed company information, please visit sorivocable.com/about-us/.

3 Key Features

Factory Pre-Terminated

MC4-compatible male and female connectors are factory crimped and tested — no field crimping tools or errors, consistent connection quality every time.

Custom Length Available

Available from 0.3m to 20m+ in any increment, allowing precise sizing for array layouts without excess cable looping.

IP68 Waterproof Rating

Mated connectors achieve IP68 ingress protection (1m depth, 24h), providing reliable outdoor performance in rain, humidity, and wash-down environments.

TUV Certified Cable + Connectors

Both the H1Z2Z2-K cable (EN 50618) and MC4-compatible connectors are individually TUV certified for full system compliance.

1500V DC System Rating

Rated for 1500V DC systems, compatible with modern high-voltage PV architectures with extended string lengths.

Low Contact Resistance

Tinned copper alloy contacts with ≤0.35 mΩ contact resistance minimize connection losses and heat generation at rated current.

Tool-Release Locking

Snap-in locking mechanism with standard MC4 release tool compatibility ensures secure connections that are still serviceable when needed.

Dual Polarity Options

Available with black jacket for DC- and red jacket for DC+ polarity identification, simplifying installation and system verification.

4 Applications

These pre-terminated extension cables are used in PV installations wherever quick, reliable connections are needed:

Module-to-Module Jumpers Array String Extensions Inverter DC Input Leads Combiner Box to Panel Wiring Commercial Rooftop Solar Utility-Scale PV Farms Ground-Mounted Arrays BIPV (Building Integrated PV) Solar Carport Installations Off-Grid & Hybrid Systems Solar Street Lighting Floating PV Power Stations Mobile Solar Trailers Energy Storage DC Connections

5 FAQ

Q What lengths are available for the 4mm² solar extension cable?
We offer standard lengths of 1m, 2m, 3m, 5m, and 10m. Custom lengths from 0.3m to 20m+ are available for volume orders. There is no minimum length increment — we can cut to any exact specification. For custom lengths, please contact our sales team with your requirements.
Q Are the connectors compatible with original MC4 / Staubli products?
Yes, the connectors we use are MC4-compatible and will mate with original MC4, MC4-Evo 2, Staubli, and Amphenol H4 connectors. They feature the standard 4mm contact pin and snap-in locking mechanism. However, for critical installations where mixed-brand mating is required, we recommend testing a sample first to ensure satisfactory locking and sealing.
Q What is the maximum current rating for the 4mm² extension cable assembly?
The cable itself is rated at 45A (free air, 60°C ambient), while the MC4-compatible connectors are rated at 30A maximum. The overall assembly current rating is limited by the connector rating at 30A. For higher current applications (up to 45-55A), we recommend upgrading to the 6mm² extension cable which supports higher ampacity.
Q Can I get different connector types on the same cable?
Yes, we can customize with different connector configurations: female-to-female, male-to-male, female-to-flying lead, or male-to-flying lead. We also support Angled MC4 connectors, Y-branch connectors, and fuse connectors upon request. Please specify your configuration needs when ordering.
Q How can I order custom-length solar extension cables for my project?
Custom orders can be placed through our sales team at sorivocable.com/contact-us/. Please specify cable cross-section (mm²), length, jacket color (black/red), connector type (male/female on each end), and total quantity. MOQ for custom orders is 100 pieces, but sample orders are negotiable.

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