SORIVO Engineering Hub

Cable Engineering Tools

Preliminary engineering tools for cable sizing, voltage drop, ampacity, short-circuit screening, conduit fill and unit conversion. Use these calculators to check design assumptions before final cable specification.

6 Engineering calculators
4 Quick converters
IEC + NEC Reference framework
01 — Calculators

Engineering Workbench

Use these calculators as engineering screening tools. Detailed design may require exact installation conditions, grouping studies, manufacturer data, standard tables and protective-device coordination.

01

Cable Sizing

Select a preliminary conductor size from current, voltage drop and installation assumptions.

C-01 C-02 C-03

Fault & Protection

Screen short-circuit thermal withstand using the adiabatic k-factor approach.

C-04

Installation

Check conduit fill and estimate geometric conductor mass for logistics and installation planning.

C-05 C-06
!

Engineering Boundary

These tools provide preliminary engineering screening only. Final cable selection should be verified against the project jurisdiction, applicable standard, exact cable construction, installation arrangement, ambient conditions, grouping, protection coordination and manufacturer data.

C-01

Cable Size Screening Calculator

Calculate a preliminary minimum conductor size from design current, voltage drop and reference installation conditions.

IEC 60364-5-52 screening
Optional coordination screening only.
This tool uses a compact reference dataset for preliminary screening. It does not perform a full IEC 60287 thermal calculation, soil thermal-resistivity modelling, exact cable construction modelling, or final protective-device coordination.
C-02

Voltage Drop Calculator

Preliminary voltage-drop calculation using reference mV/A/m values. For final design, use manufacturer R/X data or an applicable detailed calculation.

mV/A/m method
Used as a screening adjustment.
Reference mV/A/m values are intended for screening. Actual voltage drop depends on conductor temperature, AC impedance, installation arrangement, power factor and exact cable construction.
C-03

Cable Ampacity Reference Calculator

Use a clearly labelled reference dataset to screen current-carrying capacity under simplified installation and grouping conditions.

Reference dataset
This is not a replacement for the exact applicable IEC/BS/NEC table. Verify conductor count, installation arrangement, ambient temperature, grouping factors and manufacturer data before final specification.
C-04

Short-Circuit Withstand — Adiabatic

Preliminary thermal withstand screening using the simplified adiabatic relationship I = k·S/√t.

IEC 60949 approach
Enter zero to calculate only allowable current.
IEC 60949 also addresses non-adiabatic effects. For short clearing times, high fault levels, screens/armour, or special cable constructions, use the applicable standard and detailed manufacturer/protective-device data.
C-05

Conduit Fill Calculator

NEC-oriented conduit-fill screening based on conductor count and a user-supplied internal conduit diameter.

NEC Chapter 9
Use actual internal diameter from the applicable conduit specification.
NEC fill limits are commonly 53% for one conductor, 31% for two conductors and 40% for three or more conductors. Verify conduit type, actual internal area and the applicable NEC edition.
C-06

Conductor Weight Calculator

Estimate geometric conductor mass from nominal cross-section, conductor count, length and material density.

Geometric mass
This calculates conductor material mass only. Finished cable mass can differ substantially because of insulation, bedding, armour, sheath, screens, fillers and other construction elements.
02 — Converters

Quick Engineering Converters

Fast deterministic conversions for common cable and electrical calculations. These conversions do not by themselves determine cable compliance or selection.

02

AWG ↔ mm²

Convert common American Wire Gauge sizes to approximate metric conductor area.

=

kW ↔ Amps

Estimate operating current from power, voltage, system type, power factor and efficiency.

kW ↔ Mechanical HP

Mechanical horsepower conversion for motor and equipment calculations.

=

1 mechanical HP = 0.745699872 kW.

°C ↔ °F

Temperature conversion for ambient, conductor and cable operating conditions.

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03 — Engineering Guides

Engineering References

Use the calculators for screening, then move to the detailed engineering guides for installation conditions, material selection, voltage drop and standards.

03
GUIDE 01

Cable Sizing & Ampacity

Understand current-carrying capacity, voltage drop, derating factors, installation methods and cable tray considerations before making a final conductor selection.

Open Cable Sizing Guide →
GUIDE 02

XLPE vs PVC vs LSZH

Separate insulation material from sheath classification and understand how temperature rating, fire performance and installation environment affect cable specification.

Open Materials Guide →
GUIDE 03

Cable Bending Radius

Check mechanical installation requirements for power cables, flexible cables, drag-chain applications and large single-core cables.

Open Bending Radius Guide →
Design Method

A Practical Cable Selection Workflow

A cable should not be selected from ampacity alone. Use the following sequence to structure a preliminary engineering check.

01
Design Current Determine Ib from load conditions.
02
Installation Define tray, duct, burial, conduit or direct installation.
03
Ampacity Determine Iz after applicable correction factors.
04
Voltage Drop Verify the selected cable remains within the design limit.
05
Short Circuit Verify thermal withstand against fault current and clearing time.
06
Final Verification Confirm construction, certification and manufacturer data.
04 — Standards

Reference Framework

Standards are shown to make the boundary of each calculator explicit. Always use the edition and requirements adopted by the project jurisdiction.

04

IEC References

  • IEC 60364-5-52 Low-voltage wiring systems, conductor selection and voltage-drop considerations.
  • IEC 60287-1-1 Cable current-rating calculation under steady-state conditions.
  • IEC 60228 Conductor classes, nominal cross-sectional areas and resistance requirements.
  • IEC 60502-1 Power cables with extruded insulation for rated voltages up to 1 kV.
  • IEC 60949 Calculation of thermally permissible short-circuit currents.

NEC References

  • NFPA 70 National Electrical Code framework for electrical installations.
  • Chapter 9 Table 1 Conduit, tubing and raceway conductor-fill limitations.
  • Chapter 9 Table 4 Conduit and tubing dimensions and internal areas.
  • Chapter 9 Table 5 Conductor dimensions and areas used in fill calculations.

Final Engineering Verification

Use exact manufacturer R/X and ampacity data where available. Model grouping, soil, burial, thermal insulation and cable geometry where required. Check protective-device coordination and fault-current withstand separately. Confirm final cable construction, certification and installation standard.

Related Resources

Continue Your Engineering Research

Move from preliminary calculations to application-specific cable engineering guidance.

Solar / PV

DC Cable Sizing Guide

Review voltage-drop, ampacity and system-voltage considerations for 600 V and 1500 V DC solar applications.

Read Guide →
Energy Storage

BESS Cable Selection

Explore 1000 V / 1500 V DC battery-system cable selection, certification and application considerations.

Read Guide →
Installation

Cable Marking Guide

Learn how to read cable construction markings such as XLPE, LSZH, SWA, AWA, voltage rating and product standards.

Read Guide →
FAQ

Engineering Tools FAQ

Are these cable calculations suitable for final engineering approval?
No. These tools are designed for preliminary screening and engineering estimation. Final cable selection should use the applicable project standard, exact installation conditions, manufacturer data and project-specific calculations.
Why can the result differ from another cable sizing calculator?
Cable ampacity and voltage drop depend on installation method, conductor material, insulation temperature rating, ambient temperature, grouping, soil conditions, cable geometry and the reference standard. Two calculators using different assumptions can therefore produce different results.
Does the Cable Size Calculator perform IEC 60287?
No. C-01 is a preliminary screening calculator. It does not model the complete IEC 60287 thermal environment, including detailed soil thermal resistivity, exact cable geometry, losses, screen/armour effects or all installation-specific correction factors.
Can I use the Ampacity Calculator for a project specification?
Use C-03 as a reference screening tool only. For project specification, verify the exact applicable table, conductor count, installation arrangement, grouping factor, ambient conditions and manufacturer-rated cable construction.
What information should I provide to SORIVO for cable sizing support?
The most useful information includes system voltage, load current or power, cable length, AC or DC system, conductor material, installation method, ambient temperature, number of loaded circuits, target voltage drop, fault current and protective-device clearing time where applicable.

Need Help Verifying Your Cable Selection?

Send SORIVO your project conditions and our engineering team can review cable size, ampacity, voltage drop, installation conditions and application requirements.

sale@sorivocable.com · +86 192 8290 5529