Copper Tube

HUP Series Copper Tube Cable Lug — DT Type Tubular Terminal

Short Description:
Material: C11000 Electrolytic Copper (99.9% purity)
Standard: DIN 46235, EN 13600
Surface Finish: Tin-plated (corrosion resistant)
Size Range: 6 mm² – 1000 mm² (AWG12–AWG 4/0)
Bolt Hole: M5 – M20 (single or multi-hole palm)
Voltage: 600V – 35kV
Certification: CE, RoHS, ISO

1 Technical Specifications

Product Identification
Product TypeHUP Series DT-Type Copper Tube Cable Lug (Tubular Terminal)
StandardDIN 46235, EN 13600, IEC 61238-1
CertificationCE, RoHS, ISO 9001
Material & Finish
Base MaterialC11000 electrolytic copper (99.9% purity, oxygen-free)
Surface FinishTin-plated (min. 8 microns) — standard; bright finish available on request
ConstructionSeamless copper tube, one-piece formed
Conductor Compatibility
Conductor ClassesClass 1 (solid), Class 2 (stranded), Class 5 (fine stranded) per IEC 60228
Cross Section Range6 mm² – 1000 mm² (AWG12 – AWG 4/0)
Voltage Rating600V – 35kV
Dimensional Data (Selected Sizes)
6 mm²Barrel ID 3.8 mm | Bolt M5/M6/M8 | Length ≈ 32 mm
16 mm²Barrel ID 5.5 mm | Bolt M6/M8/M10 | Length ≈ 47 mm
50 mm²Barrel ID 10.0 mm | Bolt M8/M10/M12/M16 | Length ≈ 67 mm
120 mm²Barrel ID 15.5 mm | Bolt M10/M12/M16/M20 | Length ≈ 87 mm
240 mm²Barrel ID 21.5 mm | Bolt M12/M16/M20 | Length ≈ 110 mm
400 mm²Barrel ID 27.5 mm | Bolt M16/M20 | Length ≈ 139 mm
630 mm²Barrel ID 35.0 mm | Bolt M20 | Length ≈ 160 mm
1000 mm²Barrel ID 44.0 mm | Bolt M20 | Length ≈ 189 mm
Palm Configuration
Single HoleStandard DT type, one bolt hole per DIN 46235
Multi-Hole2-hole, 4-hole palm available for high-current connections
Palm ThicknessProportional to cross-section per DIN specifications
Crimping Information
Recommended DieHexagonal crimping dies per DIN 48083-4
Crimping MethodHex compression (standard) or indent crimping
Pull-Out ForceMeets or exceeds IEC 61238-1 requirements
Packaging & Logistics
PackagingPolybag / Box / Label per specification
MOQNegotiable per size (sample order available)
Lead Time7-15 working days (stock: 3-5 days)

2 Product Overview

The HUP Series DT-type copper tube cable lugs are designed for reliable compression termination of copper conductors in power distribution and control applications. Manufactured from C11000 99.9% electrolytic copper and fully tin-plated, they provide excellent conductivity and corrosion resistance.

Compliant with DIN 46235 and EN 13600, these tubular terminals are suitable for conductor classes 1, 2, and 5 per IEC 60228, covering a wide range from 6 mm² to 1000 mm². The one-piece seamless construction ensures uniform compression and reliable electrical contact.

Each lug is designed for hexagonal crimping per DIN 48083-4, ensuring consistent mechanical pull-out force and electrical performance. The tin-plated finish provides long-term corrosion protection in demanding environments, including humid, marine, and industrial atmospheres.

Manufactured to rigorous quality standards under the management of SORIVO, each batch is tested for dimensional accuracy, material purity, and crimping performance. For detailed company information, please visit sorivocable.com/about-us/.

3 Key Features

99.9% Pure Copper

C11000 electrolytic copper ensures maximum conductivity and reliable electrical performance for power connections up to 35kV.

DIN 46235 Compliant

Manufactured to strict German standard dimensions and tolerances for compression cable lugs, ensuring consistent crimping results.

Tin-Plated Finish

Full tin plating (min. 8 microns) provides excellent corrosion resistance and maintains low contact resistance over time.

Wide Size Range

Covering 6 mm² to 1000 mm² with multiple bolt hole sizes per cross-section, suitable for diverse cable terminations.

Seamless Tube Construction

One-piece formed seamless barrel ensures uniform compression and eliminates weak points during crimping.

Multi-Hole Options

Single, 2-hole, and 4-hole palm configurations available to meet specific busbar connection requirements.

CE & RoHS Certified

Full compliance with European safety and environmental directives for unrestricted use in electrical installations.

Crimping Versatility

Compatible with standard hexagonal and indent crimping tools, with die code marked on each lug for easy identification.

4 Applications

These copper tube cable lugs are used in a wide range of power and control applications:

Power Distribution Panels Switchgear & Transformers Control Panel Wiring Motor Control Centres Busbar Connections Earthing & Grounding Systems Power Cable Termination Renewable Energy (Solar/Wind) Industrial Automation Marine Electrical Systems Data Centre Power Distribution EV Charging Infrastructure

5 FAQ

What is the difference between DT-type and other cable lug types?

DT-type (DIN Tubular) lugs have a seamless tubular barrel designed for compression crimping. They are distinct from fork-type, ring-type, or pin-type terminals. DT lugs per DIN 46235 are the standard for medium to large power cable terminations.

What crimping tool should I use with these lugs?

These lugs are designed for hexagonal compression crimping per DIN 48083-4. Use a hydraulic or manual crimping tool with the appropriate die size matching the lug barrel diameter. Indent crimping is also compatible.

Are these lugs suitable for fine-stranded (Class 5) conductors?

Yes, these tubular lugs accommodate Class 1 (solid), Class 2 (stranded), and Class 5 (fine stranded) conductors per IEC 60228. For very fine Class 6 conductors, we recommend using a ferrule or reduced-barrel lug.

What is the temperature rating of these lugs?

Copper tube lugs with tin-plated finish are rated for continuous operation up to +105°C. The temperature rating matches standard PVC and XLPE cable insulation ratings. For higher temperatures, silver-plated or bare copper variants are available.

Can I get lugs with specific bolt hole sizes?

Yes, each cable cross-section is available with multiple bolt hole diameter options (M5 to M20). Standard sizes follow DIN 46235 tables, but custom hole sizes and multi-hole palm configurations can be manufactured to order.

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