solar cable sorivo

PV1-F 2.5mm² Tinned Copper Solar Cable

Short Description:
Rated voltage: DC 1800V / AC 0.6/1kV
Conductor: Tinned Copper, Class 5 (49×0.25mm)
Insulation/Jacket: XLPO, LSZH, UV-resistant
Temperature: -40°C to +120°C (conductor)
Bend radius: 4× OD (fixed) / 5× (flexing)
Certification: TUV 2PfG 1169, CE

1 Technical Specifications

General Information
Product ModelPV1-F (TUV 2PfG 1169)
Cross Section2.5 mm² (also available: 1.5 / 4 / 6 / 10 / 16 / 25 / 35 mm²)
Cable Structure1 × 2.5 mm² (single core)
StandardTUV 2PfG 1169/08.2007
Conductor
Conductor MaterialTinned copper (anti-oxidation, corrosion-resistant)
Conductor TypeClass 5 flexible stranded (per IEC 60228 / VDE 0295)
Conductor Structure (2.5mm²)49 strands × 0.25 mm
Max. DC Resistance at 20°C≤ 8.21 Ω/km
Insulation & Jacket
Insulation MaterialXLPO (Cross-linked Polyolefin) — Electron-beam cross-linked
Insulation Thickness0.8 mm
Jacket MaterialXLPO (Cross-linked Polyolefin) — LSZH, UV-resistant
Jacket Thickness0.8 mm
Overall Diameter (2.5mm²)5.4 ± 0.3 mm
Approx. Weight (2.5mm²)49 kg/km
Jacket ColorsBlack (standard) / Red
Halogen-FreeYes — per EN 50267-2-2 (pH > 4.3)
Low SmokeYes — per IEC 61034 / EN 50268-2
Electrical Ratings
Rated Voltage (AC)U₀/U = 0.6/1.0 kV (600/1000V AC)
Rated Voltage (DC)1000/1800V DC
Test Voltage6.5 kV AC, 50 Hz, 5 minutes
Insulation Resistance≥ 800 MΩ·km at 20°C
Temperature & Environmental
Operating Temperature Range-40°C to +90°C (ambient)
Max. Conductor Temperature+120°C (20,000 hours rated life)
Max. Short-Circuit Temperature+200°C (max 5 seconds)
Minimum Bend Radius4× outer diameter (fixed) / 5× (flexing)
UV ResistancePer TUV 2PfG 1169 / HD 605
Ozone ResistanceYes
Flame PerformanceNon-propagation — IEC 60332-1 / EN 60332-1
Design Life25+ years (at 90°C continuous operation)
Packaging & Logistics
PackagingWooden drum / coil / custom per request
Standard Length100m / 200m / 500m per roll (customizable)
MOQ1,000 meters (sample order negotiable)
Lead Time7-15 working days (stock: 3-5 days)

2 Product Overview

The PV1-F 2.5mm² solar cable is a TUV certified photovoltaic cable per 2PfG 1169/08.2007, designed for DC power transmission in residential and small commercial PV installations. It is widely used as module pigtail cables for interconnecting solar panels in series and parallel configurations.

The cable features a high-purity tinned copper conductor with Class 5 flexible stranding (49 strands × 0.25mm per IEC 60228), offering excellent flexibility for routing around module frames and through junction boxes while maintaining stable conductivity with a maximum DC resistance of 8.21 Ω/km. The tinned coating provides reliable corrosion resistance for decades of outdoor exposure.

The dual-layer XLPO (cross-linked polyolefin) insulation and jacket system is produced via electron-beam cross-linking, delivering outstanding thermal stability, UV resistance, and mechanical durability. With a compact outer diameter of just 5.4mm, this 2.5mm² cable is ideal for space-constrained wiring within module junction boxes and combiner boxes.

Manufactured to rigorous quality standards under the management of SORIVO, each production batch undergoes 10 kV AC spark testing and 6.5 kV AC dielectric testing to ensure consistent quality. The cable is engineered for 25+ years of service life in rooftop solar systems, ground-mounted arrays, and building-integrated PV applications. For detailed company information, please visit sorivocable.com/about-us/.

3 Key Features

TUV Certified

Certified to TUV 2PfG 1169/08.2007 — widely accepted by European solar installers, EPC contractors, and project developers for residential and commercial PV systems.

49-Strand Tinned Copper

Class 5 flexible stranding (49×0.25mm) delivers excellent flexibility with low DC resistance (≤8.21 Ω/km), minimizing power loss in module-level connections.

Compact 5.4mm OD

Small outer diameter ideal for space-constrained wiring inside junction boxes, combiner boxes, and around tight module frame corners.

Dual XLPO Insulation + Jacket

Electron-beam cross-linked XLPO provides proven thermal stability, UV tolerance, and mechanical toughness rated for 25+ years of continuous outdoor exposure.

DC 1800V Rated

Rated for DC 1000/1800V operation, supporting modern high-voltage PV panel strings and inverter architectures with adequate safety margin.

Halogen-Free, Low Smoke

LSZH construction limits toxic gas and smoke emission in fire scenarios — essential for rooftop and confined-space residential installations.

Wide Temperature Range

Reliable operation from -40°C to +120°C conductor temperature, suitable for diverse climate zones from cold alpine to hot desert environments.

Multi-Standard Capability

Manufactured to TUV, VDE, UL, and JIS standards in a single production line, enabling unified sourcing for projects targeting multiple certification markets.

4 Applications

This cable is designed for DC power transmission in photovoltaic installations, particularly suited for module-level wiring:

Residential Rooftop Solar Small Commercial PV Systems Module Pigtail Connections Solar Panel Interconnection Junction Box Wiring Combiner Box Internal Wiring BIPV (Building Integrated PV) Off-Grid & Hybrid Systems Solar Street Lighting Inverter to Panel Connections Ground-Mounted Arrays Energy Storage Systems (BESS)

5 FAQ

Q What is the difference between PV1-F and H1Z2Z2-K solar cables?
PV1-F is certified under TUV 2PfG 1169 (originally specified for 1000V DC systems), while H1Z2Z2-K follows EN 50618:2014 (rated for 1500V DC). For modern high-voltage systems (1500V DC), H1Z2Z2-K is recommended. However, many PV1-F cables now carry enhanced DC ratings up to 1800V, making them suitable for most residential and small commercial systems where string voltages remain below 1000V.
Q Can PV1-F 2.5mm² cable be used for module pigtail connections?
Yes, 2.5mm² is the standard cross-section for module pigtail cables (pre-wired leads from solar panel junction boxes). It mates directly with MC4, MC4-Evo 2, Staubli, Amphenol H4, and most common PV connector types. The 5.4mm OD and Class 5 flexibility make it well-suited for the tight bending radii required in module frame routing.
Q What is the maximum current rating for PV1-F 2.5mm² cable?
At 90°C conductor temperature, the approximate current carrying capacity for 2.5mm² is 30-35A in free air (depending on ambient temperature and solar irradiance conditions). For detailed ampacity calculations, refer to IEC 60287 or consult our engineering team who can provide site-specific derating factors based on installation method and ambient temperature.
Q Is this cable suitable for direct burial underground?
While PV1-F cables offer UV and weather resistance for exposed outdoor use, for direct burial applications we recommend additional mechanical protection such as PVC conduit or armored cable variants. For underground DC runs between solar arrays and inverters, consult your project engineer regarding local electrical code requirements (NEC Article 690 in North America, or HD 60364 in Europe).
Q Does SORIVO provide custom colors and lengths for PV1-F 2.5mm²?
Yes. Standard jacket colors are black and red (for polarity identification). Custom colors are available for volume orders. Standard length per roll is 100m, 200m, or 500m, and custom cut lengths can be accommodated. For sample orders, minimum quantity is negotiable, and we ship via DHL, FedEx, or UPS for fast delivery. Visit sorivocable.com/contact-us/ for inquiries.

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